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Gusset Bag Packaging+Linear Bag Packing Machine
Materials Application
This machine is applicable for automatic packing of various granules food, irregular solidity food and other granule product.
Like sugar, salt, soybeans, oatmeal, nuts, corn, coffee beans, dried fruit, pet food, tea leaves, potato chips, macaroni, vegetable salad and so on.
Pouch Format Application
This machine applies for premade pouch with laminate heat sealable material, such as Kraft paper, OPP/PE, BOPP/OPP/PE, PET/AL/PE, etc.
By configuring of different accessories, apply for Laminate heat sealable pre-made pouches like flat pouch, gusset pouch, stand up pouch, quad sealed pouch, spout pouch or stand-up pouch with zipper, etc.
Working Processes
The working processes include: pouch pick up, pouch open, dose, fill and seal. By configuring with different accessories, like zipper opening device, vacuuming and gassing device, capable to fill with different type of pouch, or achieve different process requirement.
Following are the typical working process diagram:
Standard Features
- Linear weigher for granules dosing as standard
- Non-zipper pre-closed type flat or stand-up pouch fill and seal
- Stainless steel 304 for product touching parts
- Program Logic Controller and touch screen HMI Control
- Complete troubleshooting program with sound and light alarm
- Simple and quick pouch formats changeover
- Digitalization of Temperature Controller, ensure reliable sealing quality
Optional Features
- Multi-head weigher dosing
- Product loading device
- Horizontal pouch loading device
- Zipper opening device for pouch with pre-closed zipper
- Gusset pouch device for pouch shape after filling
- Air blowing type pouch opening device
- Coding devices, like emboss, hot stamp, Inkjet and Laser printer
- Pouch vibrating supporter for heavy filling or for loose product
- Vacuuming and pre-sealed jaw device
- Vacuuming and Nitrogen flushing
- Air exhausting device
Note:
1) the zipper opening device and gusset pouch device can’t be mounted on the same machine
2) Vacuuming and/or gassing device shall be mounted with pre-sealed jaw
3) The ribbon coding device applies the pouch width >=120mm only
Advantages
Weigher Choices for Characteristics of Granules
|
|
Linear Weigher |
Multi-head Weigher |
|
Picture Reference |
 |
 |
|
Price |
Affordable |
Higher than linear weigher |
|
Speed |
Able to match to the linear packing machine |
A little faster than linear weigher |
|
Accuracy |
Fairly good |
A little higher than linear weigher |
| Suitable Products | Granules with good fluidity |
All granules, including irregular shaped products |
Optional Technologies for Weighers
- Pneumatic Damper
To stop the material to ensure weight accuracy - Pattern Plate
For viscous granules
To reduce friction between material and machine - Teflon Coating
To prevent material from sticking the machine - Anti-dust Cover
To prevent dust from escaping and prevent material contamination
Optional Technologies for Host Machine
- Vacuuming and Nitrogen Flushing Device
To keep food fresh
Anti-fragile during transportation - Pre-sealed Jaw
For vacuuming and Nitrogen flushing
To prevent outside air entering bag - Product Vibrating Supporter
For loose products or for heavy filling
To prevent accumlation in bag - Integrated Mental/Weight Detecting Device
Weigh checking and injection is for material before filling
Mental checking is for materials before filling
Technical Specification
| Catalogue/1R-xxxxx | 200 | 300 | 430 | Duplex | Twins | Pickup |
| Work Stations | 1 | 1 | 1 | 2 | 2 | 1 |
| Pouch Size-Length(mm) | 100-200 | 100-300 | 100-430 | 100-300 | 100-300 | 250-500 |
| Pouch Size-Width(mm) | 70-150 | 80-300 | 80-300 | 80-200 | 80-300 | 380-600 |
| Packing Speed (pouches/min) | 0-26 | 0-15 | 0-15 | 0-30 | 0-30 | 0-10 |
| Reference Filling Range
(g/pouch) |
5-200 | 5-1500 | 5-2500 | 5-1000 | 5-1500 | 2000-5000 |
| Power Requirement |
AC220V 50/60HZ |
AC220V
50/60HZ |
AC220V
50/60HZ |
AC220V
50/60HZ |
AC220V
50/60HZ |
AC220V 50/60HZ |
| Power Consumption(KW) | 1.0 | 1.2 | 1.4 | 1.5 | 2.0 | 2.0 |
| Compress Air Required (MPA) | 0.65 | 0.65 | 0.65 | 0.65 | 0.65 | 0.65 |
| Compress Air
Consumption(m3/min) |
0.25 | 0.35 | 0.45 | 0.45 | 0.65 | 0.4 |
| Dimension(mm) | 1078*535*1060 | 1750*510*1250 | 1750*510*1350 | 1800*1050*1380 | 1078*1120*1400 | 1750*510*1300 |
Note:
1) Type 200, Type Duplex, Type Pickup apply for flat pouch, stand-up pouch only, the other types are upgradable for zipper, gusset or qual sealed pouch subject to configure with necessary accessories
2) Production speed may vary depending on product characteristics, pouch conditions, operator skills and ambient filling conditions
3) For side gusset pouch without pre-welded gusset, in order to ensure the re-gusseting process, from the top edge to the level of fill shall >=110-140mm, which depend on the characteristic of the packaging material
4) The size of pouch shall meet the following requirements if apply for zipper pouch:
a) The width >=130mm
b) The Length >=160mm
c) The distance from the top edge to the zipper >=30mm
