Configured with different dosing devices, this machine is applicable for filling with powder, granules, irregular solidity materials or liquid into a premade pouch and sealing.
Materials Application
This machine is applicable for automatic packing of powder, granules, liquid or other irregular solidity materials, with different dosing devices.
Like milk powder, protein powder, flour, ground coffee, sugar, beans, nuts, cookies, tea leaves, kinds of drinks, juice, sauces and so on.
Pouch Format Application
This machine applies for premade pouch with laminate heat sealable material, such as Kraft paper, OPP/PE, BOPP/OPP/PE, PET/AL/PE, etc.
By configuring of different accessories, apply for laminate heat sealable pre-made pouches like flat pouch, stand up pouch, 4-side sealed pouch, gusset pouch, straight pouch, corner spout pouch, other irregular shaped flat or stand-up pouch with or without zipper, etc.
Advantages
Some Technologies for Host Machine
Various technologies for different Products
- Twice Filling
For product twice filling, the speed is faster
For multiple materials fillings, to reduce the replacement and adjustment of dosing & filling devices - Twice of Sealing
Hot sealing and cool sealing
Cool seal device
Get more beautiful sealing and reliable sealing effect - Mechanical Pouch Opening Device
Except the vacuum opening , the mechanical device enable opening reliability - Mechanical Pouch Stretching Device
The most reliable design to stretch the pouch before sealing - Driven System Configuration
Groupping the movement driven, get faster and stable preformance - Air Blowing System
Ensure pouch completely open before filling - Dust Remover
For cleaning the dust on seal area, to ensure the tight sealing
Working Processes
Following are the typical working process diagram:
Standard Features
- Configured with different dosing devices, capable to pack powder, liquids, granule, or other irregular solidity materials
- Non-zipper pre-closed type flat or stand-up pouch fill and seal as standard
- Up to 9 stations enable complete and flexible processes design, like twice filling or sealing
- Rigid carbon steel structure, Stainless steel 304 for surface and product touching parts
- Program Logic Controller (PLC) and touch screen control, easy to operation, easy for troubleshooting
- Intelligent PID temperature control system for reliable sealing effect
- Frequency converting motor driven and 3 separate divider indexing sub-systems to enable stable and high-speed movement
- Anodic oxidation and/or harden aluminum for main movement beam and pouch holding bars
- Mechanical detecting of no pouch/not completely open, and no fill no seal interlock
- Mechanical pouch picking up design, ensure accurate positioning
- Mechanical pouch stretching before sealing, get more better sealing aspect
- Twice sealing, hot sealing and cold sealing, for tight sealing
- Vacuum system powered by vacuum pump
Optional Features
- Product loading device, like Z-shape loading device and more
- Horizontal pouch loading device
- Zipper opening device
- Dust remover on seal area for packing powder and solidity materials, prevent seal area from contamination
- Coding devices, like emboss, hot stamp, Inkjet and Laser printer and others
- Air blowing type pouch opening device and bag open detecting
- Spout welding device for straight spout bag and corner spout bag
- Pouch vibrating supporter for heavy fills or for loose product
- Air exhausting device
- CIP system for liquid packing
- Twice filling, speed up packing and two materials filing
- Different accessories of different dosing devices
System Overview
Configured with various dosing devices to pack different products.
Technical Specification
Type 1G-xxxx | 4P-210-1 | 4P-210-2 | 4P-250-1 | 4P-250-2 | 4P-360-1 | 4P-360-2 |
Packaging Speed (pouches/min) | 30-60 | 60-100 | 30-60 | 60-100 | 30-60 | 60-100 |
Lanes (pouch/cycle) | 1 | 2 | 1 | 2 | 1 | 2 |
Vertical Sealing Station | 1 | 2 | 1 | 2 | 1 | 2 |
Pouch Size-Length (mm) | 100-320 | 100-320 | 100-350 | 100-320 | 100-400 | 100-400 |
Pouch Size-Width (mm) | 90-210 | 50-100 | 110-250 | 60-120 | 110-360 | 60-160 |
Power Requirement | AC 380V 50/60HZ | AC 380V 50/60HZ | AC 380V 50/60HZ | AC 380V 50/60HZ | AC 380V 50/60HZ | AC 380V 50/60HZ |