Linear Premade Pouch Packaging Machine

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Configured with different dosing devices, this machine is applicable for filling with powder, granules, irregular solidity or liquid into a premade pouch and sealing.

Materials Application

This machine is applicable for automatic packing of powder, granules, liquid or other irregular solidity materials, with different dosing devices.
Like milk powder, flour, ground coffee, sugar, beans, nuts, cookies, tea leaves, kinds of drinks, juice, sauces and so on.

 

Pouch Format Application

This machine applies for premade pouch with laminate heat sealable material, such as Kraft paper, OPP/PE, BOPP/OPP/PE, PET/AL/PE, etc.

By configuring of different accessories, apply for Laminate heat sealable pre-made pouches like flat pouch, gusset pouch, stand up pouch, quad sealed pouch, or stand-up pouch with zipper, etc.

Advantages

      1. Smaller Size

• Smaller footprint
• Less space requirement

      2. Lower Price

• Less investment
• Suits for small scale automatic packaging
• Various pouch formats compatible

      3. Simple Maintenance

• 10 minutes for pouch formats changeover
• Electrical-Penumatic driven
• Intelligent trouble shooting
• Less maintenance

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Three Categories of Linear Packing Machines Meet Different Packaging Requirements

System Overview

Configured with various dosing devices to pack different products.

Working Processes

The working processes include: pouch pick up, pouch open, dose, fill and seal. By configuring with different accessories, like zipper opening device, vacuuming and gassing device, capable to fill with different type of pouch, or achieve different process requirement. Following is the typical working process diagram:

 

Standard Features

• Non-zipper pre-closed type flat or stand-up pouch fill and seal
• Durable stainless steel 304 construction for frame and surface
• Stainless steel 304 for product touching parts
• Electrical and pneumatic driven, simple operation and maintenance
• Program Logic Controller and touch screen HMI Control
• Complete trouble shooting program with sound and light alarm
• Simple and quick pouch format changeover
• Separate Temperature Controller configuration, ensure reliable sealing quality
• No bag, no fill and seal
• Pouch does not open completely, no fill and sealDoor open machine stop interlock

 

Optional Features

1. Different dosing devices for various products
2. Zipper opening device or gusset pouch device
3. Special pouch magazine
4. Coding devices, like emboss, hot stamp, inkjet or Laser printer
5. Quality control devices, like checking weigher, metal detector, X-ray inspection
6. Dust collectable type hopper and/or dust collector
7. Pouch vibrating supporter for heavy fills or for loose product
8. Vacuuming and pre-sealed jaw devices
9. Vacuuming, gassing and pre-sealed jaw devices
10. Air blowing type pouch opening device
11. Air exhausting device
12. Computerized vacuum, temperature control module by PLC
13. Vacuum pump
14. Incline, bucket or other types materials infeeding elevators

 

Note:
1) the zipper opening device and gusset pouch device can’t be mounted on the same machine
2) Vacuuming and/or gassing device shall be mounted with pre-sealed jaw
3) The ribbon coding device applies the pouch width >=120mm only

Technical Specification

Catalogue/1R-xxxxx	200	300	430	Duplex	Twins	Pickup
Work Stations	1	1	1	2	2	1
Pouch Size-Length(mm)	100-200	100-300	100-430	100-300	100-300	250-500
Pouch Size-Width(mm)	70-150	80-300	80-300	80-200	80-300	380-600
Packing Speed (pouches/min)	0-26	0-15	0-15	0-30	0-30	0-10
Reference Filling Range (g/pouch)	5-200	5-1500	5-2500	5-1000	5-1500	2000-5000
Power Requirement	AC220V 50/60HZ	AC220V 50/60HZ	AC220V 50/60HZ	AC220V 50/60HZ	AC220V 50/60HZ	AC220V 50/60HZ
Power Consumption(KW)	1.0	1.2	1.4	1.5	2.0	2.0
Compress Air Required (MPA)	0.65	0.65	0.65	0.65	0.65	0.65
Compress Air Consumption(m3/min)	0.25	0.35	0.45	0.45	0.65	0.4
Dimension(mm)	1078*535*1060	1750*510*1250	1750*510*1350	1800*1050*1380	1078*1120*1400	1750*510*1300

Note:
1) Type 200, Type Duplex, Type Pickup apply for flat pouch, stand up pouch only, the other types are upgradable for zipper, gusset or qual sealed pouch subject to configure with necessary accessories
2) Production speed may vary depending on product characteristics, pouch conditions, operator skills and ambient filling conditions
3) For side gusset pouch without pre-welded gusset, in order to ensure the re-gusseting process, from the top edge to the level of fill shall >=110-140mm, which depend on the characteristic of the packaging material
4) The size of pouch shall meet the following requirements if apply for zipper pouch:
     a) The width >=130mm
     b) The Length >=160mm
     c) The distance from the top edge to the zipper >=30mm