Linear Premade Pouch Packaging Machine
Videos Show
Linear Premade Pouch Packing Machine+Gusset Bag and Doypack compatible Change Over
Configured with different dosing devices, this machine is applicable for filling with powder, granules, irregular solidity or liquid into a premade pouch and sealing.
Materials Application
This machine is applicable for automatic packing of powder, granules, liquid or other irregular solidity materials, with different dosing devices.
Like milk powder, flour, ground coffee, sugar, beans, nuts, cookies, tea leaves, kinds of drinks, juice, sauces and so on.
Pouch Format Application
This machine applies for premade pouch with laminate heat sealable material, such as Kraft paper, OPP/PE, BOPP/OPP/PE, PET/AL/PE, etc.
By configuring of different accessories, apply for Laminate heat sealable pre-made pouches like flat pouch, gusset pouch, stand up pouch, quad sealed pouch, or stand-up pouch with zipper, etc.
Advantages
1. Smaller Size
- Smaller footprint
- Less space requirement
2. Lower Price
- Less investment
- Suits for small scale automatic packaging
- Various pouch formats compatible
3. Simple Maintenance
- 10 minutes for pouch formats changeover
- Electrical-Penumatic driven
- Intelligent trouble shooting
- Less maintenance
Host Machines Show
Three Categories of Linear Packing Machines Meet Different Packaging Requirements
Classic Models with One Station
——Model 1R-200
Classic Models with One Station
——Model 1R-300 & Model 1R-430
Higher Speed Models with 2 Working Stations
——Model Duplex & Model Twins
Heavy Duty Model for Over-dimension Bag
——Model Pickup
System Overview
Configured with various dosing devices to pack different products.
Linear Weigher Configuration for Granules Multi-Head Weigher Configuration for Granules Auger Filler Configuration for Powder Pistion Pump Configuration for Liquid
Working Processes
The working processes include: pouch pick up, pouch open, dose, fill and seal. By configuring with different accessories, like zipper opening device, vacuuming and gassing device, capable to fill with different type of pouch, or achieve different process requirement. Following is the typical working process diagram:
Standard Features
- Non-zipper pre-closed type flat or stand-up pouch fill and seal
- Durable stainless steel 304 construction for frame and surface
- Stainless steel 304 for product touching parts
- Electrical and pneumatic driven, simple operation and maintenance
- Program Logic Controller and touch screen HMI Control
- Complete trouble shooting program with sound and light alarm
- Simple and quick pouch format changeover
- Separate Temperature Controller configuration, ensure reliable sealing quality
- No bag, no fill and seal
- Pouch does not open completely, no fill and sealDoor open machine stop interlock
Optional Features
- Different dosing devices for various products
- Zipper opening device or gusset pouch device
- Special pouch magazine
- Coding devices, like emboss, hot stamp, inkjet or Laser printer
- Quality control devices, like checking weigher, metal detector, X-ray inspection
- Dust collectable type hopper and/or dust collector
- Pouch vibrating supporter for heavy fills or for loose product
- Vacuuming and pre-sealed jaw devices
- Vacuuming, gassing and pre-sealed jaw devices
- Air blowing type pouch opening device
- Air exhausting device
- Computerized vacuum, temperature control module by PLC
- Vacuum pump
- Incline, bucket or other types materials infeeding elevators
Note:
1) the zipper opening device and gusset pouch device can’t be mounted on the same machine
2) Vacuuming and/or gassing device shall be mounted with pre-sealed jaw
3) The ribbon coding device applies the pouch width >=120mm only
Technical Specification
| Catalogue/1R-xxxxx | 200 | 300 | 430 | Duplex | Twins | Pickup |
| Work Stations | 1 | 1 | 1 | 2 | 2 | 1 |
| Pouch Size-Length(mm) | 100-200 | 100-300 | 100-430 | 100-300 | 100-300 | 250-500 |
| Pouch Size-Width(mm) | 70-150 | 80-300 | 80-300 | 80-200 | 80-300 | 380-600 |
| Packing Speed (pouches/min) | 0-26 | 0-15 | 0-15 | 0-30 | 0-30 | 0-10 |
| Reference Filling Range
(g/pouch) |
5-200 | 5-1500 | 5-2500 | 5-1000 | 5-1500 | 2000-5000 |
| Power Requirement |
AC220V 50/60HZ |
AC220V
50/60HZ |
AC220V
50/60HZ |
AC220V
50/60HZ |
AC220V
50/60HZ |
AC220V 50/60HZ |
| Power Consumption(KW) | 1.0 | 1.2 | 1.4 | 1.5 | 2.0 | 2.0 |
| Compress Air Required (MPA) | 0.65 | 0.65 | 0.65 | 0.65 | 0.65 | 0.65 |
| Compress Air
Consumption(m3/min) |
0.25 | 0.35 | 0.45 | 0.45 | 0.65 | 0.4 |
| Dimension(mm) | 1078*535*1060 | 1750*510*1250 | 1750*510*1350 | 1800*1050*1380 | 1078*1120*1400 | 1750*510*1300 |
Note:
1) Type 200, Type Duplex, Type Pickup apply for flat pouch, stand up pouch only, the other types are upgradable for zipper, gusset or qual sealed pouch subject to configure with necessary accessories
2) Production speed may vary depending on product characteristics, pouch conditions, operator skills and ambient filling conditions
3) For side gusset pouch without pre-welded gusset, in order to ensure the re-gusseting process, from the top edge to the level of fill shall >=110-140mm, which depend on the characteristic of the packaging material
4) The size of pouch shall meet the following requirements if apply for zipper pouch:
a) The width >=130mm
b) The Length >=160mm
c) The distance from the top edge to the zipper >=30mm
