Liquid Linear Premade Pouch Packaging Machine

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Materials Application

This machine is applicable for automatic packing of liquid with different viscosities and characteristics.

Like kinds of drinks and juice, ketchup, salad dressing, mayonnaise, sauces, curry sauce, liquid detergent, shampoo and so on.

 

Pouch Format Application

This machine applies for premade pouch with laminate heat sealable material, such as OPP/PE, BOPP/OPP/PE, PET/AL/PE, etc.

By configuring of different accessories, apply for Laminate heat sealable pre-made pouches like flat pouch, stand up pouch and spout pouch.

Working Processes

The working processes include: pouch pick up, pouch open, dose, fill and seal. By configuring with different accessories, capable to fill with different type of pouch, or achieve different process requirement. Followings are the typical working process diagram:

 

Standard Features

• Piston pump dosing as standard
• Stainless steel 304 for product touching parts
• Program Logic Controller and touch screen HMI Control
• Complete trouble shooting program with sound and light alarm
• Simple and quick pouch formats changeover
• Digitalization of Temperature Controller, ensure reliable sealing quality

 

Optional Features

1. Horizontal pouch loading device
2. Stirring device
3. Nozzle blocking
4. Accessories of pump
5. Double jacket heat insulation hopper
6. Different pumps for various liquid products with different characteristics
7. Coding devices, like emboss, hot stamp, Inkjet and Laser printer

Note:
The ribbon coding device applies the pouch width >=120mm only

 

Advantages

Optional Pumps for Liquid with Different Characteristics

Optional Technologies for Machines

1. CIP System
   Automatic cleaning for the dosing system.
   Integrate the CIP program on PLC.
2. Air Exhausting Device for Liquid
   Decrease the air in bags, to ensure the beautiful bag shape.
3. Drip Collection Pan
   Recevicing the liquid drop, to keep sealing jaw clean.

 

Accessories of Pumps for Filling

1. Double Jacket Heat Insulation Hopper
   To make sure a suitable filling temperature
   To increase the fluidity of the liquid, for better filling accuracy, like chocolate.
2. Anti-drop Nozzle
   Preventing liquid flowing, to ensure the accuracy of filling.
3. Anti Pulling Thread Device
   For viscous liquid
   Through air blowing, to breaking the viscous thread after filling

 

Technical Specification

Catalogue/1R-xxxxx	200	300	430	Duplex	Twins	Pickup
Work Stations	1	1	1	2	2	1
Pouch Size-Length(mm)	100-200	100-300	100-430	100-300	100-300	250-500
Pouch Size-Width(mm)	70-150	80-300	80-300	80-200	80-300	380-600
Packing Speed (pouches/min)	0-26	0-15	0-15	0-30	0-30	0-10
Reference Filling Range (g/pouch)	5-200	5-1500	5-2500	5-1000	5-1500	2000-5000
Power Requirement	AC220V 50/60HZ	AC220V 50/60HZ	AC220V 50/60HZ	AC220V 50/60HZ	AC220V 50/60HZ	AC220V 50/60HZ
Power Consumption(KW)	1.0	1.2	1.4	1.5	2.0	2.0
Compress Air Required (MPA)	0.65	0.65	0.65	0.65	0.65	0.65
Compress Air Consumption(m3/min)	0.25	0.35	0.45	0.45	0.65	0.4
Dimension(mm)	1078*535*1060	1750*510*1250	1750*510*1350	1800*1050*1380	1078*1120*1400	1750*510*1300

 

Note:
1) Type 200, Type Duplex, Type Pickup apply for flat pouch, stand-up pouch only, the other types are upgradable for zipper, gusset or qual sealed pouch subject to configure with necessary accessories
2) Production speed may vary depending on product characteristics, pouch conditions, operator skills and ambient filling conditions
3) For side gusset pouch without pre-welded gusset, in order to ensure the re-gusseting process, from the top edge to the level of fill shall >=110-140mm, which depend on the characteristic of the packaging material
4) The size of pouch shall meet the following requirements if apply for zipper pouch:
    a) The width >=130mm
    b) The Length >=160mm
    c) The distance from the top edge to the zipper >=30mm